Fibretec 4000

Fibretec 4000 - The automated system with high capacity

Fibretec 4000 represents the highest level of technology in cellulose insulation manufacturing industry. The capacity 4000 kg per hour can be produced with only one key operator.

The insulation is processed from the paper through our effective 3-stage process. Braking of the complete paper bales and the pre-crushing is performed by the unmanned Shredder. In the second stage the shredded paper is crushed by a sturdy Hammermill. Final refining is performed by the powerful 54" Fiberizer, which refines the paper into very fluffy insulation with the best coverage and lowest settled density. Both the paper and the chemical additives are precisely dosed and continuously weighed before they are mixed together, to ensure the exact mix ratio and to control the consumption of the costly chemical addtives.

Packaging of the insulation is performed by the fully automated Hydraulic Baler & Bag Form, Fill and Seal Unit. Dust collection takes place effectively by separating the process air from the material flow by the Cyclone Separators and by leading the air through the self-cleaning Dust Filter Unit. The system is also equipped with a Spark Detection & Extinguishing System for improved safety of the plant.

As an option, the system can be equipped with a Chemical Pulverizer for improving the fire retardant properties of the chemical additives.

1. Bale Conveyor
2. Shredder
3. Hammermill
4. Trash Separator
5. Blower 1
6. Cyclone Separator 1
7. Paper Surge Bin
8. Paper Weighing Conveyor
9. Dosing Device for Chemical Additive 1
10. Dosing Device for Chemical Additive 2
11. Chemical Pulverizer (Option)
12. Chemical Blower
13. Blower 2
14. Fiberizer Model 54"
15. Blower 3
16. Cyclone Separator 2
17. Hydraulic Baler & Bag Form, Fill and Seal Unit
18. Belt Conveyor
19. Dust Filter Unit
20. Piping
21. Spark Detection & Extinguishing System
22. Electric Control System
23. Spare Parts

 


         1. Bale Conveyor                                          17. Bag Form, Fill and Seal Unit