Fibretec 1800

Fibretec 1800 - The advanced system

Fibretec 1800 includes the complete set of equipment for manufacturing cellulose insulation up to 1800 kg per hour.

The basic version is equipped with devices for using loose paper as raw material, and the paper feeding to the process takes place manually. This enables the use of recycled paper collected from the households or the use of overnight unread newsprint from the printhouses.

Pre-crushing is performed by a sturdy Hammermill. Final refining is performed by the powerful 42" Fiberizer, which refines the paper into very fluffy insulation with the best coverage and lowest settled density. Dosing of the chemical additives takes place by the very accurate dosing units which are equipped with weighing sensors and hoists for handling 1000 kg chemical sacks. Packaging of the insulation is performed by the fully automated Hydraulic Baler & Bag Form, Fill and Seal Unit. Dust collection takes place effectively by separating the process air from the material flow by the Cyclone Separators and by leading the air through the self-cleaning Dust Filter Unit.

As an option, the system can be equipped with a Paper Shredder, which makes it possible to use compressed paper bales as raw material. With the Paper Shredder the process also becomes a 3-stage process, which further improves the coverage and lowers the settled density of the installed insulation.

A Chemical Pulverizer for improving the fire retardant properties of the chemical additives, as well as a Spark Detection & Extinguishing System for improved safety of the plant are also available as optional items.

1. Pre-handling Table
2. Feeding Conveyor
3. Paper Shredder (Option)
4. Hammermill
5. Trash Separator
6. Blower 1
7. Cyclone Separator 1
8. Paper Surge Bin
9. Dosing Device for Chemical Additive 1
10. Dosing Device for Chemical Additive 2
11. Chemical Pulverizer (Option)
12. Chemical Blower
13. Blower 2
14. Fiberizer Model 42"
15. Blower 3
16. Cyclone Separator 2
17. Hydraulic Baler & Bag Form, Fill and Seal Unit
18. Belt Conveyor
19. Dust Filter Unit
20. Piping
21. Spark Detection & Extinguishing System (Option)
22. Electric Control System
23. Spare Parts